Custom Bearings - Aokai

Every custom bearing project begins with a detailed understanding of the customer's operating conditions. Our engineers analyze critical application parameters, including load capacity, rotational speed, operating temperature, lubrication requirements, environmental conditions, installation limitations, and expected service life. Based on these factors, we define the optimal bearing structure, performance targets, and manufacturing requirements to ensure the final product matches the actual working environment.

Our engineering team uses advanced CAD design and simulation tools to develop customized bearing solutions. We create detailed 2D drawings and 3D models for customer review and approval while conducting tolerance stack-up analysis to optimize dimensional accuracy and assembly performance. For complex applications, our engineers evaluate stress distribution, contact conditions, and operating behavior to improve bearing reliability before production begins.

Selecting the right material is essential for bearing durability and performance. We source certified raw materials from qualified suppliers and conduct strict incoming inspections before manufacturing. Each material batch undergoes chemical composition analysis, hardness testing, and metallurgical inspection to verify material consistency and ensure excellent strength, fatigue resistance, and wear performance.

Our advanced CNC machining equipment enables high-precision manufacturing of bearing rings and components. Through precision turning, grinding, and super-finishing processes, we achieve strict dimensional tolerances and excellent surface quality. Key machining capabilities include: Raceway surface roughness: Ra ≤ 0.08 μm Roundness accuracy: within 1 μm Precision grinding for optimized roller and raceway contact Controlled machining processes for consistent production quality These precision manufacturing capabilities help reduce friction, vibration, and operating noise while improving bearing service life.

To enhance mechanical strength and operating durability, bearing components undergo controlled heat treatment processes, including carburizing, quenching, and tempering. The optimized heat treatment process achieves stable hardness levels of approximately HRC 58–64 while improving wear resistance, contact fatigue strength, and dimensional stability. For special operating environments, we also provide surface treatment options such as anti-corrosion coatings, low-friction coatings, and customized surface enhancement solutions.

During assembly, each bearing is carefully cleaned and assembled under controlled conditions to prevent contamination and ensure stable operation. Lubrication quantity and distribution are precisely calculated according to application requirements. Before shipment, every custom bearing undergoes comprehensive performance testing, including: Dimensional accuracy inspection Internal clearance measurement Vibration testing according to BVT standards Noise analysis using precision measuring equipment Running torque evaluation with high-accuracy testing systems These inspection procedures ensure each bearing meets customer specifications and delivers reliable performance in actual applications.

To maintain product quality during transportation, every bearing is professionally packaged with protective materials, including vacuum-sealed packaging, VCI anti-rust protection, shock-resistant cartons, and complete traceability labels. With extensive international shipping experience, Aokai provides reliable logistics support, export documentation, and customized delivery solutions to ensure products arrive safely and on schedule.